Product Description
Product Description
Product Parameters
| Item | Spur Gear Axle Shaft |
| Material | 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo |
| OEM NO | Customize |
| Certification | ISO/TS16949 |
| Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
| Color | Paint , Natural Finish ,Machining All Around |
| Material | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
| Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
| Stainess Steel: 303/304/316,etc. | |
| Copper/Brass/Bronze/Red Copper,etc. | |
| Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
| Size | According to Customer’s drawing or samples |
| Process | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
| Tolerance | ≥+/-0.03mm |
| Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
| File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
| Sample | Available |
| Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Our Advantages
Why Choose US ???
1. Equipment :
Our company boasts all necessary production equipment,
including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line etc.
2. Processing precision:
We are a professional gear & gear shafts manufacturer. Our gears are around 6-7 grade in mass production.
3. Company:
We have 90 employees, including 10 technical staffs. Covering an area of 20000 square meters.
4. Certification :
Oue company has passed ISO 14001 and TS16949
5.Sample service :
We provide free sample for confirmation and customer bears the freight charges
6.OEM service :
Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information
Cooperation Partner
Company Profile
Our Featured Products
| Material: | Alloy Steel |
|---|---|
| Load: | Drive Shaft |
| Axis Shape: | Straight Shaft |
| Appearance Shape: | Round |
| Sample Service: | Free |
| Lester Nos: | 6468, 6469 |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to tell if your driveshaft needs replacing
What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.
unbalanced
An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
unstable
When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.
Unreliable
If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
Unreliable U-joints
A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.
damaged drive shaft
The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
Maintenance fees
The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.
editor by CX 2023-07-07
China Professional Long Stainless Steel Straight Spline Drive Gear Shaft for Rice Transplanter with Free Design Custom
Solution Description
Sample service
We provide free of charge sample for affirmation and client bears the freight costs
OEM services
Possessing our possess manufacturing unit and specialist professionals,we welcome OEM orders as effectively.We can design and style and generate the specific merchandise you want according to your detail data
Soon after-sale Service
Our enthusiastic and pleasant buyer support reps are completely ready to help with any inquiries or difficulties
Why Checking the Push Shaft is Essential
If you listen to clicking noises even though driving, your driveshaft may want repair. An knowledgeable mechanic can explain to if the sounds is coming from one side or the two sides. This difficulty is normally related to the torque converter. Go through on to understand why it is so important to have your driveshaft inspected by an vehicle mechanic. Listed here are some signs to search for. Clicking noises can be induced by a lot of various items. You must first check out if the noise is coming from the entrance or the rear of the automobile.
hollow push shaft
Hollow driveshafts have numerous benefits. They are light and reduce the total excess weight of the motor vehicle. The greatest maker of these factors in the globe is CZPT. They also provide light-weight solutions for different programs, this sort of as higher-performance axles. CZPT driveshafts are produced making use of state-of-the-art engineering. They provide exceptional good quality at competitive costs.
The internal diameter of the hollow shaft decreases the magnitude of the interior forces, thus lowering the quantity of torque transmitted. In contrast to strong shafts, hollow shafts are receiving more powerful. The materials inside of the hollow shaft is marginally lighter, which additional minimizes its weight and all round torque. Nonetheless, this also boosts its drag at substantial speeds. This implies that in a lot of programs hollow driveshafts are not as productive as strong driveshafts.
A typical hollow travel shaft is composed of a 1st rod 14 and a next rod 14 on each sides. The 1st rod is connected with the next rod, and the next rod extends in the rotation route. The two rods are then friction welded to the central area of the hollow shaft. The frictional heat generated in the course of the relative rotation will help to connect the two parts. Hollow drive shafts can be used in inside combustion engines and environmentally-welcoming autos.
The principal advantage of a hollow driveshaft is fat reduction. The splines of the hollow push shaft can be developed to be scaled-down than the outside the house diameter of the hollow shaft, which can significantly reduce bodyweight. Hollow shafts are also significantly less probably to jam compared to solid shafts. Hollow driveshafts are predicted to eventually occupy the entire world marketplace for automotive driveshafts. Its benefits consist of gasoline performance and greater overall flexibility when compared to strong prop shafts.
Cardan shaft
Cardan shafts are a well-liked choice in industrial equipment. They are used to transmit electricity from a single device to one more and are offered in a variety of measurements and styles. They are available in a assortment of supplies, including metal, copper, and aluminum. If you plan to put in one particular of these shafts, it is critical to know the diverse sorts of Cardan shafts offered. To uncover the best selection, search the catalog.
Telescopic or “Cardan” prop shafts, also acknowledged as U-joints, are ideal for effective torque transfer between the push and output method. They are effective, light-weight, and strength-successful. They make use of innovative approaches, including finite component modeling (FEM), to make sure maximum performance, bodyweight, and performance. Furthermore, the Cardan shaft has an adjustable duration for simple repositioning.
One more common option for driveshafts is the Cardan shaft, also acknowledged as a driveshaft. The objective of the driveshaft is to transfer torque from the engine to the wheels. They are usually utilized in large-functionality vehicle engines. Some varieties are created of brass, iron, or metal and have unique floor styles. Cardan shafts are accessible in inclined and parallel configurations.
Single Cardan shafts are a frequent substitution for regular Cardan shafts, but if you are seeking for twin Cardan shafts for your vehicle, you will want to choose the 1310 sequence. This type is great for lifted jeeps and needs a CV-suitable transfer circumstance. Some even require axle spacers. The dual Cardan shafts are also designed for lifts, which implies it is a good decision for elevating and decreasing jeeps.
universal joint
Cardan joints are a very good decision for generate shafts when working at a consistent pace. Their design and style makes it possible for a consistent angular velocity ratio amongst the enter and output shafts. Depending on the software, the advisable speed limit may possibly differ based on the running angle, transmission electrical power, and software. These suggestions need to be based mostly on strain. The maximum permissible speed of the travel shaft is established by figuring out the angular acceleration.
Because gimbal joints don’t call for grease, they can final a long time but at some point fail. If they are improperly lubricated or dry, they can result in metallic-to-metal speak to. The identical is accurate for U-joints that do not have oil filling functionality. While they have a long lifespan, it can be difficult to place warning signs that could reveal impending joint failure. To stay away from this, examine the travel shaft often.
U-joints must not exceed seventy percent of their lateral crucial velocity. Nevertheless, if this velocity is exceeded, the component will encounter unacceptable vibration, decreasing its helpful lifestyle. To determine the best U-joint for your application, make sure you speak to your universal joint supplier. Typically, reduced speeds do not demand balancing. In these circumstances, you must take into account making use of a greater pitch diameter to decrease axial pressure.
To lessen the angular velocity and torque of the output shaft, the two joints need to be in section. As a result, the output shaft angular displacement does not entirely stick to the enter shaft. Alternatively, it will lead or lag. Figure 3 illustrates the angular velocity variation and peak displacement lead of the gimbal. The ratios are demonstrated below. The correct torque for this software is 1360 in-Ibs.
Refurbished drive shaft
Refurbished driveshafts are a great selection for a variety of reasons. They are cheaper than model new options and usually just as trustworthy. Driveshafts are vital to the purpose of any auto, truck, or bus. These components are made of hollow steel tubes. Although this aids reduce bodyweight and expense, it is vulnerable to exterior influences. If this happens, it might crack or bend. If the shaft suffers this variety of injury, it can lead to serious damage to the transmission.
A car’s driveshaft is a crucial component that transmits torque from the engine to the wheels. A1 Push Shaft is a international supplier of automotive driveshafts and related factors. Their factory has the ability to refurbish and fix virtually any make or product of driveshafts. Refurbished driveshafts are available for each and every make and product of automobile. They can be located on the marketplace for a selection of automobiles, which includes passenger automobiles, vehicles, vans, and SUVs.
Uncommon noises indicate that your driveshaft needs to be changed. Worn U-joints and bushings can cause excessive vibration. These parts trigger wear on other parts of the drivetrain. If you notice any of these indicators, you should take your automobile to the AAMCO Bay Region Heart for a extensive inspection. If you suspect hurt to the driveshaft, do not wait one more moment – it can be extremely harmful.
The cost of changing the push shaft
The price of replacing a driveshaft differs, but on average, this mend charges in between $two hundred and $1,500. Whilst this price tag might vary by motor vehicle, the price of components and labor is generally equal. If you do the mend oneself, you should know how much the areas and labor will expense prior to you begin function. Some parts can be far more expensive than other people, so it really is a good thought to evaluate the value of several places before determining in which to go.
If you recognize any of these signs and symptoms, you should look for a repair shop instantly. If you are still not positive if the driveshaft is broken, do not travel the car any distance till it is repaired. Symptoms to seem for consist of absence of energy, difficulty transferring the automobile, squeaking, clanking, or vibrating when the automobile is moving.
Parts utilised in generate shafts consist of heart assist bearings, slip joints, and U-joints. The price of the driveshaft differs by motor vehicle and may possibly differ by product of the very same yr. Also, diverse types of driveshafts need distinct repair methods and are significantly a lot more costly. Total, even though, a driveshaft substitute fees in between $300 and $1,300. The method might just take about an hour, based on the car product.
A number of aspects can direct to the need to have to exchange the travel shaft, including bearing corrosion, broken seals, or other elements. In some cases, the U-joint indicates that the travel shaft needs to be replaced. Even if the bearings and u-joints are in excellent condition, they will ultimately crack and demand the replacement of the travel shaft. Even so, these areas are not inexpensive, and if a broken driveshaft is a symptom of a greater issue, you need to take the time to exchange the shaft.